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Product Details:
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| Place of Origin: | China |
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| Brand Name: | BT |
| Certification: | CE |
| Model Number: | BT-2113B |
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Payment & Shipping Terms:
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| Minimum Order Quantity: | 1 |
| Price: | USD250000-350000/set |
| Delivery Time: | 90 work days |
| Payment Terms: | T/T |
| Supply Ability: | 10 set per year |
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Detail Information |
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| Control System: | PLC | Dimension: | 15000*1500*1800mm |
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| Material: | Stainless Steel | Operating System: | Touch Screen |
| Packaging: | Wooden Case | Power Consumption: | 30KW |
| Power Supply: | 380V/50Hz | Processing Method: | Automatic |
| Product Name: | Fully Automatic Battery Pack Assembly Line | Warranty: | 2Year |
Product Description
Fully Automatic Lithium Ion Cylindrical Car Power Battery Pack Assembly Line
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Automatic cell feeder
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Power supply: AC220V±10% 1KW 50HZ±10%
Air source: 0.4-0.8mpa, no water mist, no impurities
The box cell is packed in 10*10 cartons, with a maximum of 5 boxes at a time
The box cell is packed in 12*15 cartons, with a maximum of 4 boxes at a time
Adopt Taiwan upper silver guide rail
Cell shift power: stepper motor/decelerator motor
Control system: XC2-24T-E PLC programmer
Operation interface: TG-765-UT color display screen, easy to operate
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi
Production efficiency: more than 4500PCS/H
Main FUNCTIONS: MANUALLY PUT the cell in the box into the box
assembly line, automatically enter the position of the cell, and
push the empty box into the storage box
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Automatic cell feeding mechanism
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Power supply: AC220V±10% 1KW 50HZ±10%
Air source: 0.4-0.8mpa, no water mist, no impurities
Use permanent magnet suction line 15PCS
Adopt Taiwan upper silver guide rail
Core shift power: star cylinder
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi
Main FUNCTIONS: AUTOMATICALLY TAKE OUT THE CELL IN THE
CARTON AND TRANSFER IT TO THE CELL LINE OF the
AUTOMATIC PAD machine. It is compatible with different
diameter of 21/18 cell packaging boxes
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Insulation paper pasting
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Power supply: AC220V±10% 1.6KW 50HZ±10%
Air source: 0.4-0.8mpa, no water mist, no impurities
Adopt 4 - pin cushion mechanism to improve efficiency
Adopt frequency conversion motor and CAM punching pad to prevent battery
damage
Japanese high speed steel die, design life of 5 years
Automatic rewinding of waste materials
Adopt Taiwan silver guide rail, lead rod
The lower cell motor adopts Taiwan force reduction motor
Power of manipulator: closed-loop stepper motor/servo motor
Cell shift power: stepper motor
Control system: XD-42T-E PLC programmer
Operation interface: TG-765-UT color display screen, easy to operate
Built-in fault alarm system (according to the prompt to remove the fault)
Automatic alarm for shortage of highland barley paper
Quantitative reminder of die cleaning
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi
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Sorting feed machine
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Adopt Taiwan upper silver guide rail
The input cell adopts synchronous belt transmission, and the power is 25W
deceleration motor
Cell shift power: 400W servo motor
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi
Main functions: automatically connect the cell with the surface pad to the test
location for testing, and the tested cell will be transferred to the
test cell shift mechanism by the servo motor according to the set
spacing, which is compatible with 21/18 cells in diameter, and
10PCS at a time
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Automatic test IR
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Test power: Star pneumatic
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi
Test efficiency: above 4500PCS/H
Test needle model: KS-100A3000
Test needle life: 600,000 times
Main functions: single test cell voltage and internal resistance, through the
servo motor shift, test 10 cells, from the cell shift mechanism to
triple shift mechanism 1, test data in the sweep code completed
and cell bar code binding, storage database
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HIOKI BT3562 voltage resistance
tester
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Tester model: HIOKI BT3562 optional domestic HK3560
Test channel: channel 1
Voltage reading accuracy: plus or minus 0.02MV
Internal resistance reading accuracy: plus or minus 0.2 Hao
Repeated tests are consistent
Test data in the sweep code completed and cell bar code binding, stored in the
database
Test efficiency: 5000PCS/H
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Cell shift mechanism
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Adopt Taiwan silver guide rail, lead rod
The lower cell motor adopts Taiwan force reduction motor
Take the power of the manipulator: star pneumatic
Cell shift power: 400W servo motor
Built-in fault alarm system (according to the prompt to remove the fault)
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Actec /SMC/ Phenom/Airtek
Production efficiency: more than 4500PCS/H
Main functions: The tested cells are transferred to the triple shift mechanism 1
in order, and the servo motor is automatically arranged according to the
spacing of 21700 cells, 10PCS/ time. The 18650 cell is also connected
according to the spacing of 21700 cells, so as to realize the universality of
18650 and 21700 cells
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Three displacement mechanism1
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Adopt Taiwan silver guide rail, lead rod
The lower cell motor adopts Taiwan force reduction motor
Cell shift power: star pneumatic
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Actec /SMC/ Phenom/Airtek
Production efficiency: more than 4500PCS/H
Main function: Access the tested cell shift to sweep code position and
discharge position, 18650 and 21700 cells universal
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Automatic scan code1
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Honeywell/Genz/HiKVision sweep code
Custom light source is used to ensure the accuracy of code reading
Identification system: Bicester independent research and development
Camera width: within 300*150MM
Executive device: Industrial computer, genuine WIN7 system
Main Functions: Sanlian shift 1, sweeps the batteries into the code, start the
step motor drive gear, the batteries clockwise, to read bar code data binding,
not read bar code and test negative sentences is bad, the test data in the code
completion and batteries barcode binding, store database, MES system
docking with party a, don't sweep yards, and yards function can be blocked,
11 sets of gear transmission, with rubber ring to increase the friction on the
core, to ensure the normal rotation of the core, normal reading, 18650 and
21700 cells universal
Scanning efficiency: more than 3500PCS /H
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Automatic filing manipulator
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Adopt Taiwan silver guide rail, lead rod
Automatic gear manipulator power: 2 axis 400W servo motor
Module: 2 axes grab 10PCS of electric core at one time, using cylinder
telescopic permanent magnet, stable and reliable
Control system: XD series PLC programmer
Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek
Operation interface: TG-765-UT color display screen, easy to operate
Main FUNCTIONS: ACCORDING to the range of set voltage internal
resistance, put the cell into the corresponding pipeline slot, 18650
and 21700 cells are universal
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5 OK channels
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Use 3 synchronous belt transmission
Transmission power: 25W reducer motor
Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek
Number of stalls: 5 OK stalls
The assembly line is divided into cell feed and cell discharge
The discharging level of the cell is equipped with automatic mounting
mechanism, which opens automatically when the cell is taken
18650 and 21700 cells are universal
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IR test defective product/scan code
defective product collection
channel
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Use 3 synchronous belt transmission
Transmission power: 25W reducer motor
Sensor: Omron/Lirong Machine Research
Number of stalls: 1 NG stalls
The electric cell is sent into the material trough in the pipeline way, and the
full material alarm is given
Main function: Collect the cells that fail the voltage internal resistance test
and the bad sweep code
18650 and 21700 cells are universal
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Cell 3 shift mechanism*5
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Adopt Taiwan silver guide rail, lead rod
Automatic gear manipulator power: 2 axis 400W servo motor
Module: 2 axes
It is stable and reliable to grab 10PCS of electric cell at one time and adopt
cylinder telescopic permanent magnet
Control system: XD series PLC programmer
Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek
Operation interface: TG-765-UT color display screen, easy to operate
Main function: Take out the 5-bit OK channel cell and put it into the
corresponding cell storage mechanism or cell discharge channel.
It is universal for 18650 and 21700 cells and transferred
independently by 5 groups of servo motors with module
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Lifting cell storage mechanism
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Power supply: AC220V±10% 1.6KW 50HZ±10%
Adopt Taiwan silver guide rail, lead rod
Lift power: Brake reducer motor
Storage capacity: 18650 about 240PCS, 21700 about 180PCS
Lifting speed: 8MM/ SEC
Control system: XD series PLC programmer
Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek
Operation interface: TG-765-UT color display screen, easy to operate
18650 and 21700 cells are universal
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Cell discharge channel*5
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The input cell adopts synchronous belt transmission, and the power is 25W
deceleration motor
Cell shift power: 400W servo motor
Number of channels 5
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Adeke // Omron/Keenshi
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Exit cell grasping mechanism
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Adopt Taiwan upper silver guide rail
Adopt Taiwan silver guide rail, lead rod
Automatic gear manipulator power: 2 axis 400W servo motor
Module: 2 axes
Use 3 synchronous belt transmission
Transmission power: 25W reducer motor
Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek
Number of stalls: 5 OK stalls
Discharge level of assembly line cell
The discharging level of the cell is equipped with automatic mounting
mechanism, which opens automatically when the cell is taken
18650 and 21700 cells are universal
Main function: From the number of support robot needs to automatically
grasp the cell to the automatic turnover mechanism position
Compatible with 21/18 diameter cell, 1-10pcs according to the setting
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The cell automatically adjusts the positive and negative direction
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Main function: according to the requirements of the rear module,
automatically change the positive and negative electrode
direction of the cell
Turning power: 5786 stepper motor (with 10 ratio reducer)
Exchange efficiency: 4500-5000pcs /H
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Automatic scan code 2
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Honeywell/Genz/HiKVision sweep code
Custom light source is used to ensure the accuracy of code reading
Identification system: Bicester independent research and development
Camera width: within 300*150MM
Executive device: Industrial computer, genuine WIN7 system
Main Functions: Sanlian shift 1, sweeps the batteries into the code, start the
step motor drive gear, the batteries clockwise, to read bar code
data binding, not read bar code and test negative sentences is bad,
the test data in the code completion and batteries barcode
binding, store database, MES system docking with party a, don't
sweep yards, and yards function can be blocked, 11 sets of gear
transmission, with rubber ring to increase the friction on the core,
to ensure the normal rotation of the core, normal reading, 18650
and 21700 cells universal
Scanning efficiency: more than 3500PCS /H
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Automatic spacing mechanism
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Power supply: AC220V±10% 1.6KW 50HZ±10%
Air source: 0.4-0.8mpa, no water mist, no impurities
Adopt Taiwan silver guide rail, lead rod
Take out the power of the manipulator: 2 axis 400W servo motor
Module: 1 axis
Spacing adjustment range: 18-28mm
Maximum number of cells is 10
Core grasp: cylinder telescopic permanent magnet, stable and reliable
Control system: XD series PLC programmer
Sensor: Taiwan LIKE/ Actek /SMC/ Phenom/Airtek
Operation interface: TG-765-UT color display screen, easy to operate
Main FUNCTION: ACCORDING to the setting, the spacing is automatically
adjusted to the same spacing as the battery bracket, and the robot
grasps into the bracket
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Three displacement mechanism 2
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Adopt Taiwan silver guide rail, lead rod
The lower cell motor adopts Taiwan force reduction motor
Cell shift power: star pneumatic
Cylinder: Attec /SMC/XINCHENG
Pneumatic control components: ATech /SMC/ Tiangong/Pneumatic Like
Induction device: Taiwan LIKE/ Actec /SMC/ Phenom/Airtek
Production efficiency: more than 4500PCS/H
Main function: Replace the good cell shift to sweep code position and
automatic spacing position, 18650 and 21700 cells universal
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YK400XR Yamaha robot
Yamaha robot manual programming system
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Robot model: Yamaha YK400XR
Valid range: radius 360MM
Load weight: 3KG
Main functions: The robot takes out the well-spaced electric cell and inserts it
into the bracket (or without bracket mold).
Efficiency: 5000-6000 PCS/H
Technical parameters: See Yamaha manual for details
Main functions: Special research and development of control system for
Yamaha robot
Manually set robot coordinates and actions
Match Yamaha 4-axis / 6-axis robot
Debugging is simple, easy to learn, easy to understand
The 7.5-inch touch screen displays the current status
Operating system: Bicester independent research and development
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CCD tester
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Power supply: AC220V±10% 0.6KW 50HZ±10%
Hikvision 10 million HD camera
Identification system: Bicester independent research and development
Camera width: 420*300MM or less
Executive device: Industrial computer, genuine WIN7 system
Main functions: CHECK and compare the positive and negative electrodes of
the plugged cell, and stop the operation if the position is wrong or the polarity
is back, waiting for manual confirmation before release
Scanning efficiency: more than 6000PCS cell /H
During normal production, every test, when qualified, the screenshots will be
sent to the MES system of your company for preservation (about 8M each).
Interface mode: Webserive
Send Send: Send in hexadecimal forma
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A surface welding
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Main function: Automatic spot welding for single side of battery pack
Standard
HEQUAN(Bicast),
MDA8000B/MDB4000B
transistor
welding power supply,
Optional MIYACHI MDA8000B/MDB4000B transistor spot welding power
supply
With current detection function, false welding, explosion fire alarm
Four-axis pure servo motor operation
Spot welding coordinate data can be imported by U disk or array
Positive and negative welding currents can be set differently (spot welding
specification)
Single cell can be set at a certain position without spot welding
Spot welding needle cooling: standard with chiller
Standard rotating welding head, plus or minus 90 degrees rotation (plus or
minus 90 degrees range, arbitrary setting)
Optional automatic grinding welding needle function
Optional welding needle pressure detection function
Welding data acquisition and upload
Interface mode: Webseriv
Send: to be sent as a string in XML format
Spot welding efficiency: more than 4500PCS cell /H (calculated according to
the two times of spot, 4 welding spots for the positive electrode and 4 welding
spots for the negative electrode)
Spot welding of nickel :0.08-0.15 nickel plating or pure nickel without the
diversion groove welding
0.15-0.2 nickel plating or pure nickel is recommended to be welded with a
diversion groove
Convex welding is recommended for nickel plating above 0.2mm -0.5 or pure
nickel
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Mould flip
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Main function: Turn the mold into B side automatic spot welding
Turnover efficiency: 20S/ time
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B surface welding
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Standard
HEQUAN(Bicast),
MDA8000B/MDB4000B
transistor
welding power supply,
Optional MIYACHI MDA8000B/MDB4000B transistor spot welding power
supply
With current detection function, false welding, explosion fire alarm
Four-axis pure servo motor operation
Spot welding coordinate data can be imported by U disk or array
Positive and negative welding currents can be set differently (spot welding
specification)
Single cell can be set at a certain position without spot welding
Spot welding needle cooling: standard with chiller
Standard rotating welding head, plus or minus 90 degrees rotation (plus or
minus 90 degrees range, arbitrary setting)
Optional automatic grinding welding needle function
Optional welding needle pressure detection function
Welding data acquisition and upload
Interface mode: Webseriv
Send: to be sent as a string in XML format
Spot welding efficiency: more than 4500PCS cell /H (calculated according to
the two times of spot, 4 welding spots for the positive electrode and 4 welding
spots for the negative electrode)
Spot welding of nickel :0.08-0.15 nickel plating or pure nickel without the
diversion groove welding
0.15-0.2 nickel plating or pure nickel is recommended to be welded with a
diversion groove
Convex welding is recommended for nickel plating above 0.2mm -0.5 or pure
nickel
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Mould flip2
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Main function: Turn the mold into B side automatic spot welding
Turnover efficiency: 20S/ time
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Mould lifting machine
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Main Functions:
After the battery is removed, the die is automatically connected and
automatically dropped, and transferred to the die line
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Battery fetching manipulator
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Main Functions:
Remove the spot-welded battery and transfer it to the circulation line or
assembly line
Efficiency: 20S/ time
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Mould transfer line
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Main function: Transfer the spot welding mold to the lower die nickel piece
installation position and the lower die nickel piece installation position
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Lower mould nickel sheet mounting lift
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Main functions: access the lower mold to lift the nickel plate and into the
lower bracket position
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Upper mould nickel sheet mounting lift
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Main function: access the upper mold to lift the
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FAQ
A:How do I confirm that you are the manufacturer?
B:1)Clear front desk photo with our factory name.
A:What types of machines can we make?
B:All kinds of battery assembly machines.Cell testing,insulation paper sticking,sorting,welding,testing,aging.
For cylindrical/prismatic/polymer cells,manual and automatic,single machine and production line.
A:Can you help me to set up a plant?
B:Yes,please provide your raw materials and products details,your requirements about efficiency,your budget,we will send a plan to you.If you need we can also introduce some suppliers of raw materials to you.
A:What if the machine parameters you showed are different from what I need?
B:Please send your requirement details to us.As a manufacturer,most of our machines are customized.We’re sure that we can fix your requirements.
A:Do you support after sales service?
B:Yes, after purchase we will have professionals to install and train, and the warranty is two years. Exported to Europe and the United States, Southeast Asian countries, there is a site in India
A:How can we solve machine problems?
B: Factory advantages,we have engineers and we produce the machines.
1)We will arrange an engineer to communicate with you when we get your message.He will guide you to solve the problem by video call or messages.
2)If the problem was caused by component damage,we will send a new component to you.After you get it,we’ll guide you on the video call about how to install it.
Enter Your Message
| Shenzhen Best Automation Equipment Co., Ltd. |
| 2 / F, building a, Guanlan Shengdelan industrial park,Longhua district, Shenzhen |
| 86-0755-81710619 |
| szbest_richard@163.com |